No products in the cart.
1-Year Full Standard Factory Warranty
SIP Fermentation System (Pilot Scale), FS-10L/ FS-30L / FS-50L
Not sure which configuration is right for your application? Schedule a free consultation with our technical consultants today!
Schedule a consultationProduct Description
The 10L / 30L / 50L SIP Pilot Scale Fermentation Systems allow you to run small volume of fermentation experiment with ease. These systems are perfectly suitable for small scaling up in the academic lab. The easy programming and operation on our Winpact software put your operation procedure in your peace of mind. System comes with rolling wheels for mobility. All materials are made from the highest standard to ensure optimization of your fermentation process. A variety of optional devices are also available for selection to maintain your optimum performance.
Features
- 10.4” color industrial touch screen
- Automated sterilization process
- Software electrode calibration, with automatic temperature compensation function
- Automated fermentation program
- Built-in peristaltic pumps
- Wide range of vessel selection, from 10L to 50L working volume
- Colorful interface at 10.4″ or above
- Fully automated process with remote monitoring
- 15-step automatic program setting
- Orbital welding ensures minimal residue buildup
- Highest grade construction with 316L stainless steel
- Jacket design provides astounding temperature control
- Exhaust pressure relief valve for maximum safety precaution
- Multiple safety design integration for peace of mind operation
- Remote monitoring & controlling software free from purchase
- Password protection for multiple users with special requirements
- Various optional devices for process optimization and needs
- Ethernet communication with Winpact SCADA software, and IP address
A. Harvest valve – Serializable, diaphragm-type tank bottom valve for sanitary post-process harvest
B. Sampling valve – Team-serializable valve permits repeatedly sanitary sample collection
B1. Motor – Manual or automatic control of constant agitation speed.B2. Stainless Steel – Vessel Special designed heating jacket provides better heating efficiencyB3. Peristaltic Pump – Uses four Watson Marlow built-in peristaltic pumps for all your feeding needsB4. Control Station – Large screen and graphical user interface
Technical Specifications
| Capacity | 10 L | 30 L | 50 L |
| Total volume | 15 L | 42 L | 67 L |
| Working volume | 10 L | 30 L | 50 L |
| Vessel and jacket maximum working pressure | 3 bar (43.5 psig) / 4 bar (58 psig) | ||
| Type | Double layered fully enclosed capsule-type tank | ||
| Material | Direct contact to medium – 316L stainless steel; all others – 304 stainless steel | ||
| Surface finish | Interior polish ≦ 25 Ra/in (0.6 μm) Mechanical polishing; Electropolish optionalExterior polish ≦ 32 Ra/in (0.8 μm) Mechanical polishing; Electropolish optional | ||
| Ports | Ports designed according to user requirements | ||
| Piping and valve materials | Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard) :A.) Internal EP polished diaphragm type pneumatic valve and manual valve (BPE standard)B.) Tubing all welded with orbital weldingC.) Vessel bottom drain uses a diaphragm valve, to minimize dead volumeD.) Piping designed for ease of transfer to scale up (can be used as a seed fermentation system) or downstream processParts that do not directly contact product/mediumA.) Constructed with 304 stainless steel | ||
| Controller | 10.4” color industrial touch screen | ||
| * User-friendly, graphical control interface* Includes secure user accounts, with different levels of access* Modularized and standardized design (Module Skid): ergonomically designed according to height, ease of vessel cleanup, and ease of extraction in relation to vessel bottom valve* Includes maintenance page with system diagnostics* All programmed setting values are automatically stored into the built-in memory; the settings will not be lost in case ofpower outage/interruption. When power is restored, the interrupted process will automatically resumed | |||
| Setting | * Automated sterilization process* Automated fermentation program | ||
| DO | * Control range: 0-100%, adjustable* Software electrode calibration, with automatic temperature compensation function* Includes one set of side-inserted stainless steel autoclavable DO electrode* DO Stat features with intelligent feeding | ||
| pH | * PID control with adjustable deadband* Control range 2.00 to 12.00 pH, ±0.01* Calibration function with automatic temperature compensation function* Includes one set of side-inserted, autoclavable pH probe with stainless steel housing* pH Stat features with intelligent feeding | ||
| Pump | * Built-in peristaltic pumps* Each feeding pump can run adjustable 15-step program* Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode* Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, orsubstrate feeding pump* Optional fifth and six peristaltic pump available | ||
| Temperature | * Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control.* Control range: 0-130°C, ±0.1°C. Operational range up to 0-60°C | ||
| Agitation | * Manual or automatic control of agitation speed* 15-step program to change speed, or use DO cascade control | ||
| Air supply and exhaust | Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier* Includes re-useable, autoclavable 0.2μm air filter for gas inlet* Gas Inlet (air)Includes mass flow controller:2 vvm maximum according to the vessel capacity* Gas Inlet (oxygen)Includes pure oxygen rotameter (manual flow control):1 vvm maximum according to the vessel capacity* Includes oxygen gas solenoid valve, with automatic pulsed time controlAir outlet / Exhaust* Exhaust port with stainless steel condenser* Includes re-useable, autoclavable 0.2μm air filter* Includes automated adjustable gas outlet valve to adjust vessel back pressure* Can control manually or automatically via software | ||
Utility Requirement
| Capacity | 10 L | 30 L | 50 L |
| Power | Three phase 220V or 380V (note: can be customized to local standard) | ||
| Air | At least 6 bar | ||
| 30 L/min flow rate | 90 L/min flow rate | 150 L/min flow rate | |
| Dehumidified | |||
| Oil-free | |||
| Peripheral factory water supply | Cooling water (tap water, at least 15oC below working temperature, must be soft water) ;Pressure at least 2 bar | ||
| Process water | RO Water | ||
| Plant steam | ≥ 2 bar; dry steam with no entrained condensate | ||
| Process steam | ≥ 2 bar; dry steam with no entrained condensate | ||
| Drain | In situ drain; ≥ 1″ | ||
Technical Specifications
| Capacity | 10 L | 30 L | 50 L |
| Total volume | 15 L | 42 L | 67 L |
| Working volume | 10 L | 30 L | 50 L |
| Vessel and jacket maximum working pressure | 3 bar (43.5 psig) / 4 bar (58 psig) | ||
| Type | Double layered fully enclosed capsule-type tank | ||
| Material | Direct contact to medium - 316L stainless steel; all others - 304 stainless steel | ||
| Surface finish | Interior polish ≦ 25 Ra/in (0.6 μm) Mechanical polishing; Electropolish optional Exterior polish ≦ 32 Ra/in (0.8 μm) Mechanical polishing; Electropolish optional |
||
| Ports | Ports designed according to user requirements | ||
| Piping and valve materials | Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard) : A.) Internal EP polished diaphragm type pneumatic valve and manual valve (BPE standard) B.) Tubing all welded with orbital welding C.) Vessel bottom drain uses a diaphragm valve, to minimize dead volume D.) Piping designed for ease of transfer to scale up (can be used as a seed fermentation system) or downstream processParts that do not directly contact product/medium A.) Constructed with 304 stainless steel |
||
| Controller | 10.4” color industrial touch screen | ||
| * User-friendly, graphical control interface * Includes secure user accounts, with different levels of access * Modularized and standardized design (Module Skid): ergonomically designed according to height, ease of vessel clean up, and ease of extraction in relation to vessel bottom valve * Includes maintenance page with system diagnostics * All programmed setting values are automatically stored into the built-in memory; the settings will not be lost in case of power outage/interruption. When power is restored, the interrupted process will automatically resumed |
|||
| Setting | * Automated sterilization process * Automated fermentation program |
||
| DO | * Control range: 0-100%, adjustable* Software electrode calibration, with automatic temperature compensation function * Includes one set of side-inserted stainless steel autoclavable DO electrode* DO Stat features with intelligent feeding |
||
| pH | * PID control with adjustable deadband * Control range 2.00 to 12.00 pH, ±0.01 * Calibration function with automatic temperature compensation function * Includes one set of side-inserted, autoclavable pH probe with stainless steel housing* pH Stat features with intelligent feeding |
||
| Pump | * Built-in peristaltic pumps* Each feeding pump can run adjustable 15-step program * Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode * Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, or substrate feeding pump * Optional fifth and six peristaltic pump available |
||
| Temperature | * Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control. * Control range: 0-130°C, ±0.1°C. Operational range up to 0-60°C |
||
| Agitation | * Manual or automatic control of agitation speed * 15-step program to change speed, or use DO cascade control |
||
| Air supply and exhaust | Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier * Includes re-useable, autoclavable 0.2μm air filter for gas inlet * Gas Inlet (air) Includes mass flow controller: 2 vvm maximum according to the vessel capacity * Gas Inlet (oxygen) Includes pure oxygen rotameter (manual flow control): 1 vvm maximum according to the vessel capacity * Includes oxygen gas solenoid valve, with automatic pulsed time controlAir outlet / Exhaust * Exhaust port with stainless steel condenser * Includes re-useable, autoclavable 0.2μm air filter * Includes automated adjustable gas outlet valve to adjust vessel back pressure * Can control manually or automatically via software |
||
Utility Requirement
| Capacity | 10 L | 30 L | 50 L |
| Power | Three phase 220V or 380V (note: can be customized to local standard) | ||
| Air | At least 6 bar | ||
| 30 L/min flow rate | 90 L/min flow rate | 150 L/min flow rate | |
| Dehumidified | |||
| Oil-free | |||
| Peripheral factory water supply | Cooling water (tap water, at least 15oC below working temperature, must be soft water) ; Pressure at least 2 bar |
||
| Process water | RO Water | ||
| Plant steam | ≥ 2 bar; dry steam with no entrained condensate | ||
| Process steam | ≥ 2 bar; dry steam with no entrained condensate | ||
| Drain | In situ drain; ≥ 1" | ||
Replacement Parts & Accessories
To view available parts for this instrument and instruments like it, click here.
Our parts and accessories inventory is constantly changing. Don't see what you're looking for? Give us a call, we'll be happy to help.
Service
Service Agreements |
Silver |
Gold |
First Class Ship & Fix |
Economy Ship & Fix |
| Preventative Maintenance Visit | 1 Preventative Maintenance Visit per Year | 1 Preventative Maintenance Visit per Year | ||
| Parts Covered |  |
|
||
| Labor Covered | |
|
|
|
| Unlimited Remote Tech Support | |
|
|
|
| Depot Repair | |
|
||
| Depot Preventative Maintenance | |
Reviews
Related products
GMP Compliant Fermenters and Bioreactors
Winpact Fermenters and Bioreactors
GMP Compliant Fermenters and Bioreactors
GMP Compliant Fermenters and Bioreactors
Winpact Fermenters and Bioreactors
Winpact Fermenters and Bioreactors
Winpact Fermenters and Bioreactors